Decapsulating integrated circuits

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Olympusman
Posts: 5090
Joined: Sun Jan 15, 2012 12:31 pm

Decapsulating integrated circuits

Post by Olympusman »

I have finally refined my techniques for decapsulating integrated circuits.

A - Remove the "chip" from the circuit board. This can be with 30 to 40 seconds with a heat gun and prying the chip from the board with a box knife.
B - Cut extraneous material from the sides of the chip. I use a Dremel cutting disk. This reduces the amount of work the Nitiric Acid will ave to do.
C - Dissolve the epoxy package surrounding the chip. Ideally you could do this with 90% plus Fuming Nitirc Acid, which is almost impossible to obtain to a private user. So I have to setle for 70% Fuming Nitric Acid.
I have done a number of experiments of ways to increase the activity of 70% Nitric Acid for my purposes. I started with coffee cup warmers, but the temperature was ineffective. Then I went to gravy warmers. The temperature was higer and vey effective, but the condensate dissolve the top of the warmer.
This is my present slow cooker, and it works very well--
Image
This is a consumer gravy warmer available at store such as Bad Breath and Beyond. I have put a dish on top of the heating plate to protect it from the Nitric Acid condensate which woul dissolve the heating plate ofthe warmer.
On the heating plate is a beaker in which the Nitric Acid and the "chips" will be positioned.
The "dome placed over the beaker will 1)prevent heat from bleeding off the beaker and 2) conserve heat, thereby increasing the efficiency of the activity of the Nitric Acid.

As the dissolving process continues, the "chips" may be taken out
of the beaker to have some of the epoxy capsule brushed away. I have found a quarter inch SYNTHETIC artits brush is ideal. "Hair" brushes are dissolved by the acid.
It is important to wear rubber gloves through all of these steps since even the fumes of Nitirc Acid can "tan" your skin.
You may have to dump and refresh the acid over a day or two to totally clean the chip.
I have confined my work area to a 16x20 inch darkroom tray. I have desktop fan to blow the fumes away and keep my setup in my garage with the door open.

Michael Reese Much FRMS `EMS
Michael Reese Much FRMS EMS Bethlehem, Pennsylvania, USA

siliconGary
Posts: 73
Joined: Tue Oct 18, 2016 2:40 pm
Location: Canada
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Post by siliconGary »

What temperature does your nitric acid get to with that set-up? Did you try sulphuric acid as an alternative or have you only used fuming nitric?

One tip that the people who do this routinely use is to put the chip package into a mesh "tea-ball". Makes it easy to rinse, and you are not fishing around for a small die with tweezers in the acid.

NicoVB
Posts: 146
Joined: Mon Jul 11, 2016 11:53 am
Location: Belgium

Post by NicoVB »

Thank you for enlightening us with the long and time-consuming process of decapsulating.
And it seems a very dangerous procedure.
I've seen some cowboys on youtube, doing unhealthy things.
When you make the most fantastic discovery, a lot of people want a piece of it...

Olympusman
Posts: 5090
Joined: Sun Jan 15, 2012 12:31 pm

Decapsulating

Post by Olympusman »

I have tried Sulphuric Acid and found it is very ineffective.
You must give Nitiric Acid the greatest respect. When I handle the 1 liter bottle I always hold it with both hands. I keep the bottle on a workbench in my shop and bring the beaker to the bottle rather than bring the bottle to the beaker.
Even the fumes when I lift the dome can "tan" your fingers and turn them yellow.Therefore, I wear rubber gloves on both hands when I lift the "dome" from over the beaker.
I have yet to take the temperature of the Nitiric Acid from the beaker on the gravy warmer.
Some IC packages are more stubborn than others and I think some of the older chips may have a Bakelite package, which seems to be to be impervious to anything, and some chips do not respond well to Nitric Acid. I recently trashed a ghetto blaster filled with Philips chips, and all of the chips were dissolved.
Michael Reese Much FRMS EMS Bethlehem, Pennsylvania, USA

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